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Manufacturers' Legal Documents

CAB100170330

 

THE PENNSYLVANIA STATE UNIVERSITY

UNIVERSITY PARK, PENNSYLVANIA 16802

 

MATERIALS RESEARCH LABORATORY                     TELEPHONE  (814) 865-1107

 

August 27, 1979

 

John G. Pepin

207 Materials Research Lab

Penn State University

University Park, PA  16802

 

Dear Sir,

 

Recently we received two free samples of Cab-O-Sil, grade M-5.  In both samples, the packaging was so poor that the lid had come off the plastic cask and emptied a substantial amount of fumed silica into the surrounding box.  This resulted in leakage of fumed silica into postal bags and made a general, and dangerous mess.  One of our secretaries, not knowing any better, emptied a sack and spewed Cab-O-Sil around our mail room causing herself and others to breathe a substantial quantity of fumed silica.  The secretary, Mrs. Ellen Burr, went into a convulsive coughing fit and may possibly have suffered injuries to her lungs.

 

Our health physics department has been notified and the rest of the Materials Science Department warned of the dangers of the packaging of Cab-O-Sil.  I for one know I won’t be dealing with Cab-O-Sil any more.

 

Signed by John G. Pepin

 

AN EQUAL OPPORTUNITY UNIVERSITY

 

**********

 

CAB100170346

 

INTEROFFICE CORRESPONDENCE

CABOT CORPORATION

PO BOX 165, TUSCOLA, ILLINOIS 61953

 

JULY 25, 1983

 

TO:                  Don Rivin

 

FROM:            Hector Cochrane

 

SUBJECT:      Toxigenics Report on Study 420-1171

 

Dear Don,

 

This is a follow up to our telephone discussion of today on the above report which we have received recently.  A copy of the report without the very extensive Appendix Section is enclosed for your perusal.  Dr. McCunney, Boston office, has a complete copy of the report.

 

The report indicated that after 4 weeks exposure of the rats to CAB-O-SILŪ N70-TS hydrophobic fumed silica at a level of 30 mg/m3 there is damage to the lung tissue of the rats.  After 6 and 12 week recovery periods, there does appear to be some healing of the tissue.  Toxigenics personnel indicated no evidence of silicosis in the tissue, however, the exposure of the animal to the hydrophobic silica will eventually result in some loss of lung capacity through the resultant scarring in areas affected by the silica.

 

I would be interested in your comments on the study and the text of the warning notice with which we will advise our existing and future customers of these new test results.  I will send you a copy of the latter tomorrow.  I would appreciate a reply on this matter by the end of the week if possible.

 

Also, for your information, I have enclosed copies of translations of two inhalation studies carried out on the competitive hydrophobic fumed silicas, Degussa R972 and Wacker-Chemie H20, by a Dr. Klosterkotter.  At this time, we are planning quite a lot of development work in the Pilot Plant in 1984 on treated fumed silica, one of which will be a match for Degussa R972.  Obviously, I want to make sure that we take whatever steps necessary to properly protect our people during these experiments.  I look forward to your comments with interest.

 

Many thanks for your help in these matters.

 

Yours sincerely,

 

Signed:  Hector

 

HC/mc

 

Cc:       RJMcCunney

            DRobinson

            PFTroiano

            Gpaci

**********

 

CAB100170364

HANDWRITTEN NOTES

                                                                                                                        HC  1/13/84

 

NOTES ON    MCCUNNEY/GREG VISIT TO TUSCOLA   JAN 11   84

 

Backgrounds

 

Dr. Robert McCunney            Medical Director of Health – Cabot Corp.

                                                Reports to R. Champie

            BSc     Chem Eng –  Drexel Univ

            MSc                         Univ of Minnesota

            MD                          Northwestern Univ

                        Occupational Health/Medicine    – Harvard Univ

Aug 1983   joined Cabot        50% time

                                                50% Goddard Memorial Hospital, Staughton, Mass

                                                341-0700

                                                Runs program on Occupational Health

                                                Set up programs for ~100 companies

 

Dr. Douglas Grey                    reports to Don Rivin

            BSc     Science/Administration –

               2 years  ROTC commission – Chem Corp/Health Physics

               5 years Aerojet General in late 60’s – Industrial Hygiene (Sacramento)

            1967-72  Industrial Hygiene/Toxicology    University Cincinnati

                        MSc  Industrial Hygiene    theses solvent evaporation

PhD     Environmental Health    thesis “Characteristics of Cascade Impacter Collecter”               

1972-74    Northwestern University

Trained MDs in Environmental Health

1974    Los Alamos    Aerosol Research  NIOSH/OSHA

Olin Corp – New Haven – Mgr Indust Hygiene

Had 5 hygienists working for him

            1983 – Univ of New Haven

 

McCunney/Grey visit

 

McCunney initial comments on Klosterkotter studies on R972 & H20.

 

1.                  Feels no toxic effects rats died from dust overloading lung system i.e. physical effect (obstruction).  Reduces lung efficiency – animal becomes more open to lung infections.

Effect of dust particles on lung tissue – inflammation → macrophages → fibrosis →air sacs become hardened – lose efficiency.

 

HC Question.  If lung gets more and more hardened scarred tissue – does lung capacity increase again in time as new tissue formed – McCunney  not sure

 

General Comments on Tour  – D side/Pilot Plant/

1BC baggine area – clean

 

NTOTS  Production – protection procedures sound good

 

Gave health safety – MSDS sheets  NTOTS, COS, COGIIG – both

 

ACTION  Next meeting, tentative Wed 8 Feb,   HC confirm

 

McCunney will

1.                  Review article on Oregon study

2.                  Locate other industrial studies on animals showing death from obstructive means

3.                  Conduct a medical survey for X stalline (sic) silica

        he feels this is worst case situation

   **     4.         Review of hydrophobic silica studies –  Dugussa

        brochure refs    Barbara Davis

 

NB/     Don Rivin wants Grey to become involved with things such as SASSI

**********

 

CAB100170380

 

Study No.  420-1171

 

Interim Pathology Report

 

Histopathology _ VC-II and T-IV groups

 

As detailed in the attached individual animal reports, the primary effect of the test article was limited to the lung.  All of the T-IV rats regardless of sex had a moderate to very severe chronic alveolar/interstitial consolidative lesion usually diffuse in distribution.  Elements of this lesion suggested an active process; namely the occurrence of alveolar foam cells, a protein rich alveolar transudate, and an interstitial edema with prominent interstitial macrophages.

 

Generally lesions present in the VC-II rats and the tissues other than the lung of the T-IV rats were typical of spontaneous and expected lesions of this species and strain at this age.  These lesions were not compound related.

 

Signed:  Stephen V. Becker DVM  5-11-83

 

TOXIGENICS

A Subsidiary of Whittaker Corporation

 

**********

CAB100170997 

 

PPG INDUSTRIES, INC./ONE GATEWAY CENTER/PITTSBURGH, PENNSYLVANIA 15222

 

 

October 10, 1980

 

Mr. L.J. Faenza

Cabot Corporation

125 High Street

Boston, MA 02110

 

Dear Lou:

 

Realizing that you are on jury duty and probably will not see this letter for some time, I will be patient for your reply.

 

In your letter to me of September 25 you stated your opposition to the 2mg/m3 TWA for BAA silica dust given in the second draft Silica Standard.  This was brought up during our meeting on October 7 and it was agreed that we would substitute in the third draft any value you suggested and were able to justify on the basis of feasibility.  I would recommend that the justification be as complete as possible so that those reading the standard or investigating its basis would be convinced of the practical impossibility of going lower than your recommended TWA.

 

I would like to add to this my plea for some documentation from Cabot regarding human safety given a history of exposure to given levels of BAA silica dust.  This need not be more than a memo report which could be filed.  Such information would serve to negate the NIOSH results and support your recommended TWA.

 

Let me know if you want any further discussion of this.

 

Best regards.

 

Cordially,

 

[signed Don]

 

D.D. Dunnom

Chairman

ASTM E-34 T.G.  16

DDD/jg

 **********

 

 CAB100170997

 

CABOT CORPORATION   125 High Street, Boston, MA 02110

 

TEL: 617-423-6000

 

October 22, 1980

 

Mr. Donald D. Dunnom

Supervisor, Health and Safety Services

PPG Industries, INC

1 Gateway Center

Pittsburgh, PA 15222

 

Dear Don:

 

Since I am fortunate enough to have an extremely and efficient secretary, I’m getting my mail at home so that I can handle the various affairs of state while on jury duty.  So—I’m able to respond to your letter of October 10th.

 

Unfortunately, Don, we don’t have much in terms of data relative to human safety which I could submit to substantiate our opinion for a higher TTLV for Cab-o-Sil.  We do have a 20 year X-ray history file which shows no pulmonary disease manifested in workers exposed to fairly high concentrations of dust over this period of time.  However, because of various legal problems, we have always hesitated to quote from this data.  The only other documentation we have is this study which Catherine Aranyl did, but these findings, as you know, are not that conclusive.  Besides, they don’t do much to prove anything on humans, per se.  I’ll have to give this more thought.

 

In any event, it seems to me that it ought to be fairly obvious to anyone, including NIOSH, that it is damn near impossible to maintain dust levels of our material, or any material of similar particle dimension for that matter. At 2 mg/m3 under anything but a virtually sterile atmosphere.  Anyway, I’ll get back to you on this with something.

 

Regards.

 

[signed Lou]

 

Louis J Faenza

LJF:sr

 

p.s.  Have you heard anything further from Schleyer on the proposal for the “Silica Association”?

 

**********

CAB100180069

 

Interoffice correspondence

cabot corporation

p.o. Box 188, Tuscola, ILlinois 61953

 

july 26, 1983

 

to:                  don rivin

from:            hector cochrane

sugject:      cab-o-silŪ n70-ts fumed silica

 

Dear Don:

 

As I mentioned in my letter of July 25, in light of the new data given in Toxigenics Study 420-1171 we need to change the warning statements on our packaging and literature concerning the inhalation of  cab-o-silŪ n70-ts hydrophobic fumed silica.  Drafts of the new statements are included with this letter.

 

I would appreciate your comments on them with any suggested changes as soon as possible.

 

Many thanks,

 

(Signed:  Hector)

 

HC/mc

Enclosures

 

CC:      RJMcCunney

            GPaci

            DRobinson

            PFTroiano


 

CAB100180070

 

cab-o-silŪ n70-ts fumed silica

health safety statements

 

Packaging:

caution

 

contains treated silica

 

avoid breathing dust

 

use only with exhaust ventilation

 

or niosh approved respirator.

 

product literature:

 

Continued inhalation of cab-o-silŪ n70-ts hydrophobic fumed silica dust may cause pulmonary inflammation.  This product should only be used with adequate exhaust ventilation or NIOSH approved respirator.

 

toxicoloby for health safety literature

 

            Histological examination of rats exposed to cab-o-silŪ n70-ts hydrophobic fumed silica at 0.06 mg/l air for six hours followed by an exposure level of 0.031 mg/l air for various times up to 4 weeks was associated with a chronic-active pulmonary inflammatory process.  Twelve weeks after the four weeks of exposure, the pulmonary inflammation was more localized, however, histologic markers of chronicity were evident; namely interstitial fibrosis and interstitial collagen proliferation.  Granulomatous responses were not seen.

**********

CAB100180080

RETYPED FROM HANDWRITTEN NOTES

 

Don Rivin    12/27/82

 

Comments of Toxigenics  P2224

 

1.                    Casey’s statement that rat deaths due to mechanical effects strictly speaking should be enough.

2.                    Toxigenics P 2224—good study with reasonable dust level-re results would be meaningful but won’t really effect the result at high loading

3.                    Will talk to Billerica library & see if can get literature search for prior studies where animals died to mechanical inhalation problems.

4.                    Will write follow-up note

 

Highest reported carbon black inhalation studies 85mg/m3 for days → many weeks

Animals didn’t die—did suffer lung congestion & as a result suffered heart enlargement on right hand side.


**********

CAB100180089

 

Hector Cochrane (handwritten across top of page)

 

Heinz Dreesen c/o                                                                   Geschaftsbereich

                                                                                                Anorganische Chemieprodukte

 

26.11.1982

 

CABOT CORPORATION

Attn:    Dr. Troiano

PO Box 188

Tuscola, Illinois 61953

 

USA

 

Dear Dr Troiano,

 

Toxic and Health Questions related to Silica

 

I refer to our phone call on 24.11 and according to your request I am writing this letter to inform you that there is an increasing number of publications dealing with fibrogenic and cancerogenic effects of fumed silica.  It is a matter of interest for us to respond to these publications in a concerted action of the fumed silica suppliers.  If you would agree to take part in such an action, I would appreciate very much to name us a person who could come to Germany for a first review and contact.

 

Awaiting your further news with interest, I am,

 

Very truly yours,

DEGUS/SA   AG

 

Heinz Dreesen

 

Handwritten notes:

            I will respond affirmatively & suggest Gabe Paci—any problems?   Paul

 

12/14/82  Told Paul o.k.—he is getting Gregg Letterman to spell out exactly the  Cabot/Degus/sa relationships.

 

**********

CAB100180093

 

 

 

INTERPRETATION OF GROSS PATHOLOGY

FINDINGS-TOXIGENICS’ STUDIES

420-689            AND 420-0777

 

 

The principal finding in all exposed rats that died was a failure of the lung to collapse.  Distention of the lung in a dead animal is indicative of partial obstruction in the airways generally at the lower level of the respiratory tract.  In this instance, the experimental exposure to the test article may have greatly exceeded the ability of the rats to clear the material from the lung resulting in actual physical blockage of smaller airways by test article accumulations.  Less likely, the test article could have resulted in irritation to the lining of the respiratory tract resulting in damage to the cells and clearance mechanisms with or without subsequent exudates of serum components which combined with the test article, could have resulted in obstruction to normal air flow.

 

Signed: 

Harold W. Casey, D.V. M., PhD.       Date:  9/23/82

Diplomate, American College of Veterniary Pathologists

Director of Pathology

 

**********

Copies of the original of above documents may be obtained from the Breast Implant Depository in Alabama.

 

The truth and nothing but the truth based on documents from the evidentiary files.

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